As in most custom vehicle installs, it is always a pain in the neck
to have to go back later to add additional wires or radio control
cables. Most of the suppliers of these type of vehicles, don't
like to put in any wire race ways. They want you to supple the
cables ahead of time and let them build them into the walls
and ceiling. Once there, they are impossible to get to again.
Don't even think about replacing one of these installed cables
for a new one. Just think about the issues of upgrading a
radio that needs a different remote control cable.
Make sure the power distribution center is in a spot that
will allow you to modify and add wires as needed.
Make sure you have a place to put your radios that will not
have all sorts of equipment piled on top or banging it all
the time. If you need to replace this radio or service it, do
you need a half hour to remove all the junk in front of it.
Don't allow any electrical connections to be open to the
outside weather. No wire splices allowed under the body
in open areas. This is important in regions where salt
is used on the roads. Have seen first line fire trucks taken
out of service at fires due to bad or intermittent electrical
connections under the body.
For the most part, much of the electrical specs are mandated
by the feds. You just need to make sure that you get what
you think you asked for. One of the items that many agencies
forget about is a high idle kit. This should be voltage driven
and not just at the whim of the operator. This way if your
at a scene and the engine is just at an idle, the electrical
load doesn't drain the battery. It will kick up the engine
RPM to allow charging and hold the battery voltage. There
are some smart systems that will start shedding the
electrical load in a set manner. These work neat and do
keep the electrical system under control.
Look at using the new LED light bars rather than the older
style using quartz bulbs or the like. the curent drain is much
less and they don't generate as much heat. The LED bars
may cost a little more, but you won't be spending so much
time replacing bulbs and melted lenses.
Make sure the alternator is large enough for your electrical
load and then some. You need some extra capacity to
recharge your batteries if you manage to run them down.
Don't forget to include the normal vehicle load in your
total currnet requirements. This includes the headlights
on high beam, the windshield wipeers going, the heater
or air conditioner on high, all your warning lights and the
engine at an idle.
You should get a battery disconnect switch included to
be able to disconnect the batteries. This should be part
of a normal package. There probably will be a 4 position
rotary switch. Off is the first position, next will be battery
one, then next will be battery two and the last position
is both batteries. This position should only be used if
one battery won't start the engine. It is not a good idea
to have both batteries tied together.
There should be a diode isolater that provides charging
to both batteries when the engine is running. It's purpose
is to isolate the load so that both batteries don't get
discharged at the same time. Use one battery to normally
operate the vehicle and the other one as a reserve to
start the engine if you run the first one down by accident.
like the engine stalled and the electrical load was left on.
Don't forget to keep in mind the antennas that have to
be on the roof. You should have access to the mounting
location from inside. This will allow replacing an antenna
mount if it gets damaged. It will also provide a means to
add antennas in the future.
There is nothing more frustrating than to have to add an
antenna to the roof of one of these vehicles and there is
no way to get at it or run any new antenna cables. Just
trying to service a damaged antenna mount can take a full
day in some cases. Make your life a little simpler and
make the vendor provide a means to get to these cables
and mounting locations.
Could go on for pages, but this might give some food for
thought. Most of the companies should try and work with
you on these concerns. Many of the companies are
changing the ways they build these units. They have
had to go back and fix some of their old designs.
Jim
EOppegaard wrote:Hey guys, looking for anyone who may have done this before or has any recommendations on things that would be nice to have now.
Anyone ever been in this boat before and have any ideas? I do have our entire current request in word form for anyone who is really interested. :lol: